FIG. 04 — Pipe Swager
Pipe Swaging Machine
Pipe Processing / Swaging

Pipe Swaging Machine

General-purpose pipe end forming machine with high-performance hydraulic drive system, 50-ton swaging force, φ10-φ80mm pipe diameter range, 1:1.3 swaging ratio, ±0.2mm positioning accuracy. Compact structure with low maintenance cost, ideal for furniture, fitness equipment, and bicycle tube end forming applications.

  • High-performance hydraulic drive system, stable operation
  • Multi-specification dies, versatile applications
  • Suitable for small-medium pipes, φ10-φ80mm
  • Compact structure, low maintenance cost, flexible installation

Technical Specifications

Mechanical Properties

Pipe Diameter Range φ10-80mm
Swaging Ratio 1:1.3
Swaging Force 50ton
Processing Speed 5-15m/min
Motor Power 7.5kW

Process Parameters

Spindle Speed Adjustable
Die Specification Standard/Custom
Feed Method Hydraulic/Manual
Positioning Accuracy ±0.2mm
Operation Mode Semi-auto

Environment & Electrical

Machine Weight 1200kg
Dimensions 2000×900×1300mm
Noise Level ≤75dB
Power Supply 380V 3-phase
Operating Temp 0-45°C
EQUIPMENT VIDEO

Automatic Zero-Mark Tube End Forming

A JITIZO automatic tube end forming machine demonstrates round-tube reduction and continuous processing.

Watch the original on YouTube

Applications

Used for end reduction of small and medium round tubes in furniture, fitness equipment and bicycle components. The formed end can support telescoping, welding, assembly or a subsequent forming operation, with different dies covering multiple tube sizes and end profiles.

  • Furniture Manufacturing
  • Fitness Equipment
  • Bicycle Tubes

Customization Scope

Tooling, stops, feeding and controls can be configured for the original diameter, wall thickness, material, target size, formed length and required cycle time. For thin-wall or appearance-critical parts, samples should be tested to confirm finish, roundness and springback.

Pipe Processing / Swaging

How the Machine Works

The round tube is positioned in the forming dies and the machine completes end reduction in a defined sequence. Die profile sets the main geometry, while positioning, feeding and springback influence formed length, roundness and repeatability.

Inputs Required for Selection

  • Incoming section, diameter or side size, wall thickness and length
  • Material grade, weld-seam position and incoming surface condition
  • Target end dimensions, formed length, finish and mating relationship
  • Tolerance, inspection method and required retained samples
  • Planned output, handling method, electrical supply and floor space

Configuration Options to Review

  • Workpiece-specific dies, positioning and support
  • Manual, semi-automatic or linked controls
  • Feeding, receiving and line integration
  • Local voltage, guarding and operator interface
  • Sample trials and parameter records for special parts

Trials and Acceptance

  • Inspect fasteners, lubrication, hydraulics, electrics and safety devices
  • Check no-load movement, control logic and emergency stops
  • Run material trials with the agreed workpiece
  • Measure critical dimensions and finish against drawings or samples
  • Confirm trial records, packing list and supplied information

Before Delivery and Installation

  • Confirm machine size, weight, unloading route and installation position
  • Prepare the specified power supply, foundation and working clearance
  • Check the main machine, dies, accessories and documents against the packing list
  • Complete safety and no-load checks before the first production trial

Maintenance Priorities

  • Check lubrication, hydraulic oil and fasteners according to the maintenance information
  • Remove debris and dust from dies, rolls or finishing zones
  • Record common settings, unusual noise, alarms and workpiece changes
  • Match machine identity, specification and photos before ordering a replacement

Frequently Asked Questions

Should a welded-tube seam be orientated?

A consistent seam orientation is recommended for larger reductions and appearance-critical parts.

Can one die cover every diameter?

Tooling normally matches the incoming diameter and target end form; any shared range must be confirmed by design.

Success.

Thank you for your inquiry! Your request has been received.

Our engineering sales team will contact you within 24 hours.

Send Failed.

Sorry, there was a problem submitting your inquiry. You can try again, or contact us directly using the information below:

Request a Quote

Please fill out the form with your requirements. Our engineering sales team will review your application and provide a detailed quotation for the selected machinery.

Please enter your name
Please enter your phone number
Please enter a valid email address
Please enter your company
Please enter the destination country
Please enter your technical requirements