FIG. 05 — Thick-Wall Swager
Thick-Wall Pipe Swaging Machine
Pipe Processing / Swaging

Thick-Wall Pipe Swaging Machine

Heavy-duty equipment designed for thick-walled pipe end forming. High-rigidity frame structure and powerful hydraulic system enable precision swaging of pipes with larger wall thickness. Widely used in petrochemical and heavy machinery industries.

  • High-rigidity frame structure, excellent stability
  • Powerful hydraulic system, swaging force up to 300 tons
  • Suitable for thick-walled pipes, max wall thickness 20mm
  • Precision guide system, high processing accuracy

Technical Specifications

Mechanical Properties

Pipe Diameter Range φ50-200mm
Max Wall Thickness 20mm
Swaging Force 300ton
Processing Speed 1-5m/min
Hydraulic Motor 37kW

Process Parameters

Hydraulic Pressure 31.5MPa
Die Specification Customizable
Control System PLC Auto
Positioning Accuracy ±0.1mm
Operation Mode Auto

Environment & Electrical

Machine Weight 5500kg
Dimensions 4000×2000×2200mm
Noise Level ≤85dB
Power Supply 380V 3-phase
Operating Temp -10-50°C

Applications

Used for end reduction and preforming of thick-wall components in petrochemical and heavy-machinery production. A rigid frame and high-force hydraulic system overcome the forming resistance of thick and high-strength material, preparing the end for assembly, welding or another connection process.

  • Petrochemical Industry
  • Heavy Machinery
  • Thick-Wall Pipe Forming

Customization Scope

Forming force and die construction are calculated from the original diameter, maximum wall thickness, material grade, target end diameter, transition length, tolerance and output. Pipe supports, automatic feeding, position checks, guarding and local voltage can be configured. Trials with the actual customer material are recommended.

Pipe Processing / Swaging

How the Machine Works

Thick-wall forming requires sufficient frame rigidity, hydraulic capacity and stable support. Die stages, reduction per stroke and forming sequence depend on material and reduction ratio, with actual samples used to review springback, finish and end geometry.

Inputs Required for Selection

  • Incoming section, diameter or side size, wall thickness and length
  • Material grade, weld-seam position and incoming surface condition
  • Target end dimensions, formed length, finish and mating relationship
  • Tolerance, inspection method and required retained samples
  • Planned output, handling method, electrical supply and floor space

Configuration Options to Review

  • Workpiece-specific dies, positioning and support
  • Manual, semi-automatic or linked controls
  • Feeding, receiving and line integration
  • Local voltage, guarding and operator interface
  • Sample trials and parameter records for special parts

Trials and Acceptance

  • Inspect fasteners, lubrication, hydraulics, electrics and safety devices
  • Check no-load movement, control logic and emergency stops
  • Run material trials with the agreed workpiece
  • Measure critical dimensions and finish against drawings or samples
  • Confirm trial records, packing list and supplied information

Before Delivery and Installation

  • Confirm machine size, weight, unloading route and installation position
  • Prepare the specified power supply, foundation and working clearance
  • Check the main machine, dies, accessories and documents against the packing list
  • Complete safety and no-load checks before the first production trial

Maintenance Priorities

  • Check lubrication, hydraulic oil and fasteners according to the maintenance information
  • Remove debris and dust from dies, rolls or finishing zones
  • Record common settings, unusual noise, alarms and workpiece changes
  • Match machine identity, specification and photos before ordering a replacement

Frequently Asked Questions

Is higher machine force always better?

No. Frame rigidity, tooling, support and the required reduction must be reviewed together.

Why use staged forming?

Staged forming helps manage material flow, springback and surface marking during a large reduction.

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